Reverse FMEA for process validation

Challenge

How FMEA gaps jeopardize your quality assurance

Even the best FMEA remains only a theory if it is not compared with reality. Without practical verification of the assumptions, gaps arise that jeopardize your product quality and process reliability.

Lack of validation: Assumptions from the process FMEA are not verified under real conditions, or are verified too rarely.
Unrecognized potential failure: Potential sources of failure remain undetected because they were not considered in the theoretical approach.
Insufficient effectiveness: Prevention and detection actions are not tested for their actual robustness.
Late failure detection: Weak points only become apparent during operation and cause high follow-up costs.
Lack of OEM compliance: Requirements from OEMs such as BMW, Daimler, Ford, or VW for reverse FMEA are not fully met.
High documentation effort: Findings from practical experience are often not recorded in a structured manner and linked to the PFMEA.

Without practical process validation using the reverse FMEA method, you risk unnecessary quality costs, supplier complaints, and the loss of important customers.

Solution

Secure your process FMEA with Reverse FMEA software

With our Reverse FMEA software, you can validate your process FMEA directly on site. It is systematic, standard-compliant, and can be seamlessly integrated into your existing FMEA structure.

Practical testing: You test processes directly in production and check whether failure safeguards can be bypassed or new failure possibilities can occur.
Seamless comparison: All findings from the reverse FMEA flow directly into the existing process FMEA and are versioned there.
Meet OEM specifications: You can easily meet customer requirements and relevant standards such as IATF 16949.
Proactive and reactive application: You receive support in the prevention and analysis of quality defects that have already occurred.
Standardized support: Checklists and test sheets help your teams systematically identify and document weak points.
Improved effectiveness of actions: Optimize prevention and detection actions based on real process data.
Structured documentation: You can record all observations, protocols, and comments directly with reference to FMEA and the process flow chart.

With our solution, your FMEA is transformed from a theoretical document into a practical tool for greater process reliability and quality.

Benefits

Key features at a glance

Integrated process testing

Validate process steps directly in production - without additional tools or interfaces.

Direct Link to FMEA

All results, comments, and protocols are directly linked to the corresponding process FMEA.

Individual test sheets

Create process-specific checklists for proactive and reactive inspections to suit your requirements.

Versioning & Audit Trail

All changes to the FMEA are automatically versioned and documented in an audit-proof manner.

Lessons learned integration

Apply the insights gained directly to your basic FMEA for sustainable process optimization.

Automated reports

Create R-FMEA activity reports at the touch of a button using the integrated evaluation tool.

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RFMEA

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Quality at the highest level

The PeakAvenue platform combines the strengths of leading expert systems from APIS IT, PLATO, iqs Software, Isograph, and OSSENO Software into an integrated solution for end-to-end engineering and quality management.

Our current software solutions will remain available and will be supported in the long term, while future innovations will be incorporated into the PeakAvenue platform—ensuring a secure, step-by-step transition to a modern, networked software world.

PeakAvenue Plattform

Expert solutions united in one eQMS

The central basis for the quality and development of your products: Seamlessly connect tools, data, and processes for maximum transparency and efficiency throughout the entire product lifecycle.

Quality Center

End-to-end QMS software for long-term quality excellence

Achieve measurable, transparent quality improvements: iqs QC covers the complete quality control cycle - from planning and shop-floor inspection to in-depth analysis.

e1ns Engineering

Optimize product development and quality

Secure product quality from the very beginning: With PLATO e1ns, you manage your development process efficiently and reduce risks—web-based, structured, and fully integrated.

IQ Software

Your benchmark for FMEA and Risk Analysis

Achieve top-tier FMEA and risk analysis: APIS IQ-Software enhances your process efficiency and ensures lasting functional safety and quality.

Isograph RAMS

Expert software for RAMS and Fault Tree Analysis

Master complexity in reliability, safety, and availability: Isograph’s advanced tools empower companies to accurately evaluate and optimize complex systems.

reqSuite® rm

Efficient, intelligent requirements management

Streamline your requirements management - simpler, more structured, and more efficient: reqSuite^®rm from OSSENO Software delivers a top-tier solution that is intuitive, powerful, and enhanced with smart assistance.

Implementing reverse FMEA in practice

We would be happy to show you how to validate your PFMEA with our Reverse FMEA software and reliably meet OEM specifications.

Strengthen process reliability in your company with Reverse FMEA software