Quality & Risk Management for the Electronics and Semiconductor Industry

Compliant Solutions for the Electronics & Semiconductor Industry

Certified quality and stable processes – aligned with ISO 9001, VDA, ISO 26262 and more.

Your complete quality and compliance toolkit for electronics and semiconductor manufacturing:

Quality Management: ISO 9001, VDA 6.3
Product & Functional Safety: ISO 26262
Production Release & Complaint Handling: VDA Volume 2 (PPAP), 8D reports
Special Topics: Key Characteristic Management, Traceability, Yield Optimization

Your Challenges

When your production rhythm breaks.

Complexity drives risk – with over 1,000 process steps per product.

In semiconductor and electronics manufacturing, even the slightest deviation across more than a thousand process steps can lead to scrap, reduced yield, or complete batch failure. This high level of complexity increases the risk of undetected failure points – directly impacting product quality, delivery performance, and supply chain resilience.

Lack of transparency between subprocesses affects overall quality.

In complex manufacturing setups, stakeholders often only oversee their own process area. Critical dependencies between subprocesses are overlooked – increasing the risk of systemic failures and quality issues.

Classical FMEA becomes inefficient in variant-rich environments.

Highly repetitive, slightly modified process steps are common in electronics and semiconductor production - causing enormous effort in risk analyses.. Traditional FMEA approaches become resource-heavy and slow – consuming time without adding real value.

High capital tied up in MAE – availability defines profitability.

High-value assets, high risk: In semiconductor and electronics manufacturing, millions are tied up in highly automated equipment (MAE – Main Automated Equipment). Even short downtimes or low utilization can cause major bottlenecks, scrap, and yield losses. That’s why maximum availability and smart, predictive maintenance are business-critical.

Our Solutions

Power up your processes

Structured risk analysis for maximum process reliability

A methodical approach to mapping the relationships between functional groups and underlying processes enables consistent application of DFMEA (Design Failure Mode and Effects Analysis), DFM (Design for Manufacturing), and SPC (Statistical Process Control). Risks are identified early, and preventive actions are systematically implemented.

Leverage SPC in the Quality Control Loop

Holistic process understanding through functional and failure networks.

A flexible, model-based approach visualizes functional relationships and root causes along the entire value chain. Linking FMEA with cross-functional failure and function networks creates new levels of transparency – even in highly complex production environments.

Explore Holistic FMEA

Variant management & modular process configuration

Variant management makes it easy to assemble new products from a wide range of approved processes – enabling full control over product and process variability. By configuring product-specific process diagrams based on approved templates, new product variants can be created quickly and in full compliance.

Master Process Complexity

Simulation-based maintenance & life-cycle optimization.

A powerful simulation tool supports your maintenance strategy with data-driven insights into servicing, spare parts optimization, and lifecycle cost evaluation (CapEx). Combined with Reliability-Centered Maintenance (RCM), it enables predictable availability, transparent costs – and targeted prevention of unplanned downtime.

Your benefits

Your competitive advantages at a glance.

Benefit from shorter development cycles, reduced risk, and 100% compliance – worldwide.

Higher quality. Less effort. Measurable results. Reduce process risks significantly and boost your yield rate by 10–15% – while lowering analysis effort through reusable knowledge, systematic lessons learned, and efficient, end-to-end risk analysis.
Prevent failures early. Improve process stability. Identify failure patterns and root causes before they impact quality or delivery. Risk management becomes your competitive advantage – without compromising performance.
Up to 80% less effort for compliant risk assessments. Slash analysis effort and ensure continuous quality improvement through variant management and smart reuse – fully compliant with AIAG/VDA.
Up to 20% lower maintenance costs – with higher asset availability. Optimize servicing intervals and spare parts management using simulations and real-time data. Reduce life-cycle costs, boost productivity, and free up capacity for innovation.

up to

Increase in Yield Rate

Transparency

up to

Reduced Analysis Effort

up to

Lower Maintenance Costs

From start-up to enterprise

Trusted by our customers.

Customer Testimonials

Voices of our customers

Discover what our customers have to say about using our software and how our solutions have helped them achieve their goals and secure their success.

"We use various modules from PeakAvenue, such as FMEA, inspection equipment management, and solutions for our SPC inspections. The inheritance logic significantly reduces time and effort when creating test plans – especially during changes. The clear visualization of FMEAs enables all users to quickly understand the context and work efficiently. The customization options provided by PeakAvenue are excellent. The ability to further develop the software together ensures a high level of acceptance among users.”

Lukas Kauke, Quality Management, Dr. Fritz Faulhaber GmbH & Co. KG

"We use FMEAs worldwide. Thanks to the database technology, our colleagues in China, Malaysia and Hong Kong, among others, also have access to our FMEAs. This ensures that we can work together. The central database enables us to communicate with each other and use the tools together. First and foremost, we use the FMEA and Matrix software solutions. Our products are very complex, but with this software we get a clear structure and keep the overview. We have almost 500 employees who operate with FMEA worldwide. You can only do this centrally with one system.“

Maik Teschner, FMEA Senior Expert, Nexperia Germany GmbH

"My job as Quality Project Leader at Lumileds Germany GmbH is to support the project teams in the product development process. One of my important tasks is to carry out FMEAs with the teams. The risk management tool supports us in this. We have been using this software at our development center in Aachen since 1998 and have come to appreciate it as a database. A few years ago we decided to include our sister companies, which proved to be very successful. Now all colleagues have access to the data and can use it together.“

Holger Handelmann, Quality Project Leader, Lumileds Germany GmbH